JZUS - Journal of Zhejiang University SCIENCE

Journal of Zhejiang University SCIENCE A 2014 Vol.15 No.1 P.53-60

Elimination of surface spiral pattern on brake discs*

Author(s): Adrin Rodrguez¹, L. Norberto Lpez de Lacalle¹, Asier Fernndez¹, Stephan Braun²
Affiliation(s): 1. Department of Mechanical Engineering, University of the Basque Country (UPV/EHU), Faculty of Engineering of Bilbao, Alameda de Urquijo s/n. 48013 Bilbao, Spain; more
Corresponding email(s): adrian.rodriguez@ehu.es
Key Words: Brake disc, Brushing, Surface roughness, Spiral pattern, Cast iron

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Adrián Rodríguez, L. Norberto López de Lacalle, Asier Fernández, Stephan Braun. Elimination of surface spiral pattern on brake discs[J]. Journal of Zhejiang University Science A, 2014, 15(1): 53-60.

@article{title="Elimination of surface spiral pattern on brake discs",
author="Adrián Rodríguez, L. Norberto López de Lacalle, Asier Fernández, Stephan Braun",
journal="Journal of Zhejiang University Science A",
volume="15",
number="1",
pages="53-60",
year="2014",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A1300236"
}

%0 Journal Article
%T Elimination of surface spiral pattern on brake discs
%A Adrián Rodríguez
%A L. Norberto López de Lacalle
%A Asier Fernández
%A Stephan Braun
%J Journal of Zhejiang University SCIENCE A
%V 15
%N 1
%P 53-60
%@ 1673-565X
%D 2014
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A1300236

TY - JOUR
T1 - Elimination of surface spiral pattern on brake discs
A1 - Adrián Rodríguez
A1 - L. Norberto López de Lacalle
A1 - Asier Fernández
A1 - Stephan Braun
J0 - Journal of Zhejiang University Science A
VL - 15
IS - 1
SP - 53
EP - 60
%@ 1673-565X
Y1 - 2014
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A1300236

Abstract
Chinese Summary
Academic Network
Reviewer Comment

Abstract: Nowadays, brake disc manufacturers are seeking new finishing techniques to offer economical solutions to their customers and so become more competitive. The elimination of the surface spiral pattern after turning operation is a challenge to avoid braking problems at the early life of the component. This paper presents a practical low-cost solution to finishing this kind of component. Concretely, a detailed study of the brushing process as an alternative solution to the conventional grinding process is performed. The limited literature regarding this topic implies the necessity of a full study of the process prior to any industrial application. The influence of process variables on the final surface was analyzed in this work. In addition, the tool wear and tool life behavior, the influence of the abrasive type used and the originating forces during the process were taking into account. Once the process was established, various prototypes were finished in order to check the feasibility of the process and to pass the required quality control. Results show that brushing is a feasible and economical alternative for brake disc finishing. The surface quality obtained was shown to be equal or better than grinding, with reduced costs and manufacturing time.

制动盘表面螺旋纹理的消除方法

创新方法：提出以冲刷代替传统磨削过程对制动盘进行抛光；研究获取规定表面质量下的最优冲刷条件。

关键词：制动盘；冲刷；表面粗糙度；螺旋模式；铸铁

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制动盘表面螺旋纹理的消除方法

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