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Journal of Zhejiang University SCIENCE A

ISSN 1673-565X(Print), 1862-1775(Online), Monthly

Research and development of large-scale cryogenic air separation in China

Abstract: With the rapid growth in demand for industrial gas in steel and chemical industries, there has been significant emphasis placed on the development of China’s large-scale air separation technology. Currently, the maximum capacity of a single unit has been able to attain 120 000 Nm3/h (oxygen), and the specific power consumption of 0.38 kWh/m3. This paper reviews the current state-of-the-art for large-scale cryogenic air separation systems being deployed in China. A brief introduction to the history and establishment of the large-scale cryogenic air separation industry is presented. Taking the present mainstream large-scale air separation unit operating at 60 000 Nm3/h (oxygen) as an example, the technological parameters and features of the involved key equipment, including a molecular sieve adsorber, air compressor unit, plate-fin heat exchanger, turbo-expander and distillation column are described in detail. The developing 80 000–120 000 Nm3/h air separation processes and equipment are also introduced. A summary of the existing problems and future developments of these systems in China are discussed.

Key words: Air separation, Cryogenic, Large-scale equipment, Technological development

Chinese Summary  <1062> 中国大规模空分研究进展

本文概要:中国钢铁、化工等行业对工业气体需求的快速增长,极大地促进了大规模空分技术的发展。 目前,中国生产的单套空分设备最大氧产量达到了120 000 Nm3/h,单位能耗为0.38 kWh/m3。本文介绍了中国大规模空分技术发展水平,回顾了中国大规模空分工业的发展历史。以成熟的60 000 Nm3/h空分系统为例,详细介绍了分子筛吸附器、空压机、板翅换热器、透平膨胀机和精馏塔等主要设备的技术参数。然后介绍了中国正在发展中的80 000~120 000 Nm3/h空分工艺和装备。最后讨论了中国大规模空分技术存在的主要问题及未来发展方向。

关键词组:空分;深低温;大规模装置;技术发展


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DOI:

10.1631/jzus.A1400063

CLC number:

TK123

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On-line Access:

2014-05-04

Received:

2014-02-26

Revision Accepted:

2014-04-15

Crosschecked:

2014-04-25

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