Abstract: The energy-saving electrohydraulic flow matching (EFM) system opens up an opportunity to minimize valve losses by fully opening the control valves, but the controllability is lost under overrunning load conditions. To address this issue, this paper proposes a valve-based compensator to improve the controllability of the energy-saving EFM system. The valve-based compensator consists of a static compensator and a differential dynamic compensator based on load conditions. The energy efficiency, the stability performance, and the damping characteristic are analyzed under different control parameters. A parameter selection method is used to improve the efficiency, ensure the stability performance, and obtain good dynamic behavior. A test rig with a 2-t hydraulic excavator is built, and experimental tests are carried out to validate the proposed valve-based compensator. The experimental results indicate that the controllability of the EFM system is improved, and the characteristic of high energy efficiency is obtained by the proposed compensator.

Key words: Compensation control; Energy efficient; Flow matching; Mobile machinery

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