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Journal of Zhejiang University SCIENCE A 1998 Vol.-1 No.-1 P.

http://doi.org/10.1631/jzus.A2400343


Piezoelectric ultrasonic coupling-based polishing of micro-tapered holes with abrasive flow


Author(s):  Gaoan ZHENG1, 2, Xiaoxing WENG1, 4, Tong WANG3, Pu XU1, Weixin XU1, Lin LI1, Xuefeng XU1, Dapeng TAN1

Affiliation(s):  1College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014, China; more

Corresponding email(s):   linli@zjut.edu.cn, tandapeng@zjut.edu.cn

Key Words:  Abrasive flow finishing, micro-tapered holes, Piezoelectric-ultrasonic coupling-based polishing, surface quality, polishing efficiency


Gaoan ZHENG1,2, Xiaoxing WENG1,4, Tong WANG3, Pu XU1, Weixin XU1, Lin LI1, Xuefeng XU1, Dapeng TAN1. Piezoelectric ultrasonic coupling-based polishing of micro-tapered holes with abrasive flow[J]. Journal of Zhejiang University Science A, 1998, -1(-1): .

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Abstract: 
The primary determinant of microfluidic chip performance is the surface quality of the micro-tapered holes. Due to the small scale of these holes and the high hardness of the surface attachments, the commonly used abrasive jet polishing method can encounter difficulties. Therefore, we propose a novel active multiphase field material removal technique. This technique is based on piezoelectric ultrasonically coupled abrasive particle flow. To study the connection between the impulse properties of the flow field and the micro-tapered holes asymptotic expansion-contraction process, a multiphase hybrid fluid dynamics model is established. Simultaneously, we investigate the process of abrasive-wall contact during the cycles of expansion and contraction, revealing the effects of erosion and polishing on different areas of the hole surface. To achieve accurate regu-lation of a desired polishing area, a quantitative relationship between the vibrational properties of piezoelectric ceramics and the erosional effect of micro-tapered holes is established. Finally, an experimental platform for micro-tapered hole polishing is built to validate the method.

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