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Bio-Design and Manufacturing  2025 Vol.8 No.6 P.1009-1023

http://doi.org/10.1631/bdm.2500004


Miniature Ni-diamond wheel for drilling and grinding of calcified plaque surrogate in chronic total occlusion treatment


Author(s):  Zhaokun Zhang (???), Jessie Jingxuan Lyu (???), Yihao Zheng (???), Hitinder S. Gurm & Albert J. Shih

Affiliation(s):  1 Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109, USA 2 Department of Mechanical and Materials Engineering, Worcester Polytechnic Institute, Worcester, MA 01609, USA 3 Division of Cardiovascular Medicine, Department of Internal Medicine, University of Michigan, Ann Arbor, MI 48109, USA 4 Department of Biomedical Engineering, University of Michigan, Ann Arbor, MI 48109, USA

Corresponding email(s):   zhaokunz@umich.edu

Key Words:  Chronic total occlusion Miniature wheel Drilling Grinding Force Orbital motion


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Zhaokun Zhang (???), Jessie Jingxuan Lyu (???), Yihao Zheng (???), Hitinder S. Gurm & Albert J. Shih . Miniature Ni-diamond wheel for drilling and grinding of calcified plaque surrogate in chronic total occlusion treatment[J]. Journal of Zhejiang University Science D, 2025, 8(6): 1009-1023.

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Abstract: 
Chronic total occlusion (CTO) is a cardiovascular disease in which coronary arteries are completely obstructed by atheroscle rotic plaques for more than three months. Percutaneous coronary intervention (PCI) treatment of calcified CTO is challenging because hardened plaques prevent the crossing and delivery of microcatheters and balloons. In this study, a two-step atherec tomy method for CTO treatment using a miniature electroplated nickel (Ni)-diamond wheel is proposed. The Ni-diamond wheel first drills a hole in the CTO lesion with rotational and oscillatory translational motion along a guidewire and then grinds the lesion using orbital motion to enlarge the hole beyond the diameter of the grinding wheel. The feasibility of the proposed two-step atherectomy method, combining drilling and grinding, and the forces exerted during drilling and grinding were experimentally investigated using two types of calcified CTO plaque surrogates: gypsum cement and ex vivo bovine bone. Drilling experiments were conducted in both manual and automated feeding modes. The experimental results demonstrate that the proposed miniature wheel drills through both types of CTO surrogates in the manual and automated feeding modes with more consistent drilling forces of approximately 0.046 and 0.027 N in the rapid and slow modes under automated feed ing, respectively, than under manual feeding. During grinding, the miniature wheel generates orbital motion in the hole and expands the hole diameter from 0.85 to 1.26 mm within 120 s. The proposed integrated drilling and grinding approach has promise in addressing the clinical challenges of microcatheter- and balloon-uncrossable lesions in PCI treatment of CTO.

用于慢性完全闭塞治疗的钙化斑块替代物钻磨微型镍基金刚石砂轮

作者:张兆坤1,吕景璇1,郑一豪2,Hitinder S. Gurm3,Albert J. Shih1,4 机构:1密歇根大学机械工程系,美国密歇根州安娜堡市,48109;2伍斯特理工学院机械与材料工程系,美国马萨诸塞州伍斯特市,01609;3密歇根大学医学院内科系心血管医学科,美国密歇根州安娜堡市,48109;4密歇根大学生物医学工程系,美国密歇根州安娜堡市,48109 目的:慢性完全闭塞病变(CTO)由于钙化斑块高度硬化,常导致微导管和球囊难以通过和输送,是经皮冠状动脉介入治疗(PCI)面临的重大挑战。本研究旨在开发一种新型的斑块切除技术,以解决CTO治疗中器械无法通过病变的临床难题。 创新点:提出了一种基于微型镀镍金刚石砂轮的两步式斑块切除技术用于CTO治疗。第一步,砂轮沿导丝以旋转和轴向振荡方式钻孔穿透CTO。第二步,砂轮通过轨道运动进行径向磨削,将通孔直径扩大至大于砂轮直径。该集成钻磨技术有望实现对高度硬化钙化斑块的有效切除。 方法:研制了微型镀镍金刚石砂轮,并采用两种CTO钙化斑块替代物(石膏与离体牛骨)进行实验验证。实验验证了该两步式钻磨方法的可行性及在钻削和磨削过程中的力学性能。钻削实验对比了手动进给与自动进给模式下的钻削力。磨削实验测试了微型砂轮在孔中进行轨道运动时孔径的扩大效果。 结论:在自动进给模式下,钻削力(约0.027 N至0.046 N)较手动模式更为稳定和一致,并可顺利穿透两类CTO替代物。磨削阶段,微型砂轮在轨道运动下能在120秒内将孔径从0.85 mm扩大至1.26 mm。结果表明,该集成钻磨技术可望有效解决CTO经皮冠状动脉介入治疗中器械输送的难题。
关键词:慢性完全闭塞;微型砂轮;钻削;磨削;轨道运动;经皮冠状动脉介入治疗;力学性能

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