CLC number: TH117.2
On-line Access: 2024-08-27
Received: 2023-10-17
Revision Accepted: 2024-05-08
Crosschecked: 2018-10-10
Cited: 0
Clicked: 5631
Citations: Bibtex RefMan EndNote GB/T7714
Bing-qing Wang, Xu-dong Peng, Xiang-kai Meng. Simulation of the effects of non-Newtonian fluid on the behavior of a step hydraulic rod seal based on a power law fluid model[J]. Journal of Zhejiang University Science A, 2018, 19(11): 824-842.
@article{title="Simulation of the effects of non-Newtonian fluid on the behavior of a step hydraulic rod seal based on a power law fluid model",
author="Bing-qing Wang, Xu-dong Peng, Xiang-kai Meng",
journal="Journal of Zhejiang University Science A",
volume="19",
number="11",
pages="824-842",
year="2018",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A1800096"
}
%0 Journal Article
%T Simulation of the effects of non-Newtonian fluid on the behavior of a step hydraulic rod seal based on a power law fluid model
%A Bing-qing Wang
%A Xu-dong Peng
%A Xiang-kai Meng
%J Journal of Zhejiang University SCIENCE A
%V 19
%N 11
%P 824-842
%@ 1673-565X
%D 2018
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A1800096
TY - JOUR
T1 - Simulation of the effects of non-Newtonian fluid on the behavior of a step hydraulic rod seal based on a power law fluid model
A1 - Bing-qing Wang
A1 - Xu-dong Peng
A1 - Xiang-kai Meng
J0 - Journal of Zhejiang University Science A
VL - 19
IS - 11
SP - 824
EP - 842
%@ 1673-565X
Y1 - 2018
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A1800096
Abstract: The rheological characteristics of the oil film on the rod-seal interface in the sealing zone have a major influence on the behavior of reciprocating seals. Because of the addition of polymers, the viscosity and temperature properties of hydraulic oil have improved and the fluid presents non-Newtonian characteristics. To investigate the influence of these characteristics on seal behavior, a soft elastohydrodynamic lubrication (EHL) numerical model is introduced to simulate a step seal under a mixed lubrication condition. A modified Reynolds equation is derived for calculating the fluid film pressure distribution more accurately. The equation is based on the power law fluid model and Jakobsson-Floberg-Olsson (JFO) cavitation theory. Results are presented to gain insight into the effect of non-Newtonian fluid characteristics on seal behavior, and the simulated results are compared to those of a Newtonian fluid to reveal the seal mechanism. The influence of operating parameters and the seal surface root mean square (RMS) roughness on sealing performance under different power law indexes is also investigated and discussed.
The research followed the form of existing research, with clear good presentation. The application of non-Newtonian fluid properties on Reynolds equations are clear. The results part of this paper highlights the novelty of this study, show the difference between pseudoplastic fluid, dilatant fluid and newtonian fluid.
[1]Bhushan B, 1999. Principles and Applications of Tribology. Wiley, New York, USA, p.403-444.
[2]Bouyahia F, Hajjam M, Khlifi ME, et al., 2006. Three-dimensional non-Newtonian lubricants flows in sector-shaped, tilting-pads thrust bearings. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 220(4):375-384.
[3]Chippa SP, Sarangi M, 2013. Elastohydrodynamically lubricated finite line contact with couple stress fluids. Tribology International, 67:11-20.
[4]Crudu M, Fatu A, Cananau S, et al., 2012. A numerical and experimental friction analysis of reciprocating hydraulic ‘U’ rod seals. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 226(9):785-794.
[5]Crudu M, Fatu A, Hajjam M, et al., 2013. Numerical and experimental study of reciprocating rod seals including surface roughness effects. Sealing Technology, 2013(6):8-11.
[6]Das NC, 1999. A study of optimum load capacity of slider bearings lubricated with power law fluids. Tribology International, 32(8):435-441.
[7]Dien IK, Elrod HG, 1983. A generalized steady-state Reynolds equation for non-Newtonian fluids, with application to journal bearings. ASME Journal of Tribology, 105(3):385-390.
[8]Field GJ, Nau BS, 2008. A theoretical study of the elastohydrodynamic lubrication of reciprocating rubber seals. Tribology Transactions, 18(1):48-54.
[9]Floberg L, 1964. Cavitation in lubricating oil films. In: Davies R (Ed.), Cavitation in Real Liquids. Elsevier, New York, USA, p.138-146.
[10]Green I, English C, 1994. Stresses and deformation of compressed elastomeric O-ring seals. 14th International Conference on Fluid Sealing, p.83-95.
[11]Greenwood JA, Williamson JBP, 1966. Contact of nominally flat surfaces. Proceedings of the Royal Society A: Mathematical, Physical & Engineering Sciences, 295(1442):300-319.
[12]Hajjam M, Dominique B, 2006. Non-Newtonian effects on elastohydrodynamic behaviour of rotary lip seals. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 220(2):79-85.
[13]Heipl O, Murrenhoff H, 2015. Friction of hydraulic rod seals at high velocities. Tribology International, 85:66-73.
[14]Isaksson O, 1987. Rheology for water-based hydraulic fluids. Wear, 115(1-2):3-17.
[15]Kanters AFC, Visscher M, 1989. Lubrication of reciprocating seals: experiments on the influence of surface roughness on friction and leakage. Tribology, 14:69-77.
[16]Karaszkiewicz A, 1988. Hydrodynamic lubrication of rubber seals for reciprocating motion; leakage of seals with an O-ring. Tribology International, 21(6):361-367.
[17]Kushare PB, Sharma SC, 2014. Nonlinear transient stability study of two lobe symmetric hole entry worn hybrid journal bearing operating with non-Newtonian lubricant. Tribology International, 69:84-101.
[18]Li WL, Weng CI, Hwang CC, 1997. An average Reynolds equation for non-Newtonian fluid with application to the lubrication of the magnetic head-disk interface. Tribology Transactions, 40(1):111-119.
[19]Li XL, Suo SF, Guo F, et al., 2018. A study of reciprocating seals with a new mixed-lubrication model based on inverse lubrication theory. Lubrication Science, 30(3):126-136.
[20]Meng XK, Bai SX, Peng XD, 2014a. An efficient adaptive finite element method algorithm with mass conservation for analysis of liquid face seals. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 15(3):172-184.
[21]Meng XK, Bai SX, Peng XD, 2014b. Lubrication film flow control by oriented dimples for liquid lubricated mechanical seals. Tribology International, 77:132-141.
[22]Nikas GK, 2003. Elastohydrodynamics and mechanics of rectangular elastomeric seals for reciprocating piston rods. Journal of Tribology, 125(1):60-69.
[23]Nikas GK, 2010. Eighty years of research on hydraulic reciprocating seals: review of tribological studies and related topics since the 1930s. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 224(1):1-23.
[24]Öngün Y, André M, Bartel D, et al., 2008. An axisymmetric hydrodynamic interface element for finite-element computations of mixed lubrication in rubber seals. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 222(3):471-481.
[25]Patir N, Cheng HS, 1978. An average flow model for determining effects of three-dimensional roughness on partial hydrodynamic lubrication. Journal of Lubrication Technology, 100(1):12-17.
[26]Patir N, Cheng HS, 1979. Application of average flow model to lubrication between rough sliding surfaces. Journal of Lubrication Technology, 101(2):220-229.
[27]Payvar P, Salant RF, 1992. A computational method for cavitation in a wavy mechanical seal. Journal of Tribology, 114(1):199-204.
[28]Roelands CJA, 1966. Correlational Aspects of the Viscosity-temperature-pressure Relationship of Lubricating Oils. PhD Thesis, Technische Hogeschool Delft, Delft, the Netherlands.
[29]Ruskell LEC, 1980. A rapidly converging theoretical solution of the elastohydrodynamic problem for rectangular rubber seals. Journal of Mechanical Engineering Science, 22(1):9-16.
[30]Safar ZS, 1991. Design of hydrodynamic wavy contacting face seals with non-Newtonian lubricants. Tribology Series, 18:259-263.
[31]Salant RF, Maser N, Yang B, 2007. Numerical model of a reciprocating hydraulic rod seal. Journal of Tribology, 129:91-97.
[32]Salant RF, Yang B, Thatte A, 2010. Simulation of hydraulic seals. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 224(9):865-876.
[33]Sharma SC, Rajput AK, 2013. Effect of geometric imperfections of journal on the performance of micropolar lubricated 4-pocket hybrid journal bearing. Tribology International, 60:156-168.
[34]Sharma SC, Yadav SK, 2014. Performance analysis of a fully textured hybrid circular thrust pad bearing system operating with non-Newtonian lubricant. Tribology International, 77:50-64.
[35]Shen MX, Zheng JP, Meng XK, et al., 2015. Influence of Al2O3 particles on the friction and wear behaviors of nitrile rubber against 316L stainless steel. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 16(2):151-160.
[36]Singh C, Nailwal TS, Sinha P, 1982. Elastohydrostatic lubrication of circular plate thrust bearing with power law lubricants. Journal of Tribology, 104(2):243-247.
[37]Sinha P, Kennedy JS, Nailwal TS, 1987. Hydrostatic pressure effects in misaligned radial face seals with non-Newtonian fluids. Wear, 116(3):329-342.
[38]Streator JL, 2002. A model of mixed lubrication with capillary effects. Tribology Series, 40:121-128.
[39]Stupkiewicz S, Marciniszyn A, 2009. Elastohydrodynamic lubrication and finite configuration changes in reciprocating elastomeric seals. Tribology International, 42(5):615-627.
[40]Yang B, 2010. Elastohydrodynamic Model of Reciprocating Hydraulic Rod Seals. PhD Thesis, Georgia Institute of Technology, Georgia, USA.
[41]Yang B, Salant RF, 2010. Elastohydrodynamic lubrication simulation of O-ring and U-cup hydraulic seals. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 225(7):603-610.
[42]Zhao XX, Zhang SS, Wen PF, et al., 2016. Condition monitoring of reciprocating seal based on FBG sensors. Smart Materials and Structures, 25(7):075045.
[43]Zhou CJ, Pan LJ, Xu J, et al., 2017. Non-Newtonian thermal elastohydrodynamic lubrication in point contact for a crowned herringbone gear drive. Tribology International, 116:470-481.
[44]Zienkiewicz OC, Taylor RL, 2000. The Finite Element Method, 5th Edition. Butterworth Heinemann, Oxford, UK, p.15-23.
Open peer comments: Debate/Discuss/Question/Opinion
<1>