CLC number: TH117.1
On-line Access: 2024-08-27
Received: 2023-10-17
Revision Accepted: 2024-05-08
Crosschecked: 2018-01-15
Cited: 0
Clicked: 4639
Yi Zhu, Jun Zou, Hua-yong Yang. Wear performance of metal parts fabricated by selective laser melting: a literature review[J]. Journal of Zhejiang University Science A, 2018, 19(2): 95-110.
@article{title="Wear performance of metal parts fabricated by selective laser melting: a literature review",
author="Yi Zhu, Jun Zou, Hua-yong Yang",
journal="Journal of Zhejiang University Science A",
volume="19",
number="2",
pages="95-110",
year="2018",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A1700328"
}
%0 Journal Article
%T Wear performance of metal parts fabricated by selective laser melting: a literature review
%A Yi Zhu
%A Jun Zou
%A Hua-yong Yang
%J Journal of Zhejiang University SCIENCE A
%V 19
%N 2
%P 95-110
%@ 1673-565X
%D 2018
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A1700328
TY - JOUR
T1 - Wear performance of metal parts fabricated by selective laser melting: a literature review
A1 - Yi Zhu
A1 - Jun Zou
A1 - Hua-yong Yang
J0 - Journal of Zhejiang University Science A
VL - 19
IS - 2
SP - 95
EP - 110
%@ 1673-565X
Y1 - 2018
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A1700328
Abstract: selective laser melting (SLM) is one type of additive manufacturing which produces metal parts by powder bed fusion. Since the materials undergo repeated and sharp heating/cooling cycles, the SLMed parts have unique microstructures. The relations among SLM processing parameters, resultant microstructures, and mechanical properties have been investigated by many researchers. However, the wear performance of SLMed materials under various contact conditions has not been carried out until recently. This paper is a presentation of previous and recent research related to wear performance. This is a crucial aspect if SLM is to be expanded to produce friction pairs. wear rates and mechanisms of the SLMed materials under dry, boundary lubrication, cavitation erosion, and corrosion conditions are discussed and compared with conventionally processed (CP) materials. SLMed materials benefit from fine grains and high hardness, which have higher wear resistance than CP materials. Moreover, a unique tribo-layer on the surface of the SLMed part is found to protect the bulk material under boundary lubrication conditions. An optimized combination of processing parameters increases part density, which further improves the wear resistance. Future work includes studying the influence of pores on the deforming and lubricating behaviors from dry conditions to different lubrication regimes. The final target is to actively control the processing parameters to obtain desirable material properties for improving wear performance.
[1]AlMangour B, Grzesiak D, Yang JM, 2016. Rapid fabrication of bulk-form TiB2/316L stainless steel nanocomposites with novel reinforcement architecture and improved performance by selective laser melting. Journal of Alloys and Compounds, 680:480-493.
[2]AlMangour B, Grzesiak D, Yang JM, 2017a. In-situ formation of novel TiC-particle-reinforced 316L stainless steel bulk-form composites by selective laser melting. Journal of Alloys and Compounds, 706:409-418.
[3]AlMangour B, Grzesiak D, Yang JM, 2017b. Selective laser melting of TiB2/316L stainless steel composites: the roles of powder preparation and hot isostatic pressing post-treatment. Powder Technology, 309:37-48.
[4]Attar H, Bonisch M, Calin M, et al., 2014a. Comparative study of microstructures and mechanical properties of in situ Ti-TiB composites produced by selective laser melting, powder metallurgy, and casting technologies. Journal of Materials Research, 29(17):1941-1950.
[5]Attar H, Calin M, Zhang LC, et al., 2014b. Manufacture by selective laser melting and mechanical behavior of commercially pure titanium. Materials Science and Engineering: A, 593:170-177.
[6]Attar H, Bönisch M, Calin M, et al., 2014c. Selective laser melting of in situ titanium-titanium boride composites: processing, microstructure and mechanical properties. Acta Materialia, 76:13-22.
[7]Attar H, Prashanth KG, Chaubey AK, et al., 2015a. Comparison of wear properties of commercially pure titanium prepared by selective laser melting and casting processes. Materials Letters, 142:38-41.
[8]Attar H, Prashanth KG, Zhang LC, et al., 2015b. Effect of powder particle shape on the properties of in situ Ti-TiB composite materials produced by selective laser melting. Journal of Materials Science and Technology, 31(10):1001-1005.
[9]Attar H, Lober H, Funk A, et al., 2015c. Mechanical behavior of porous commercially pure Ti and Ti-TiB composite materials manufactured by selective laser melting. Materials Science and Engineering: A, 625:350-356.
[10]Attar H, Ehtemam-Haghighi S, Kent D, et al., 2017. Nanoindentation and wear properties of Ti and Ti-TiB composite materials produced by selective laser melting. Materials Science and Engineering: A, 688:20-26.
[11]Bai Y, Gai X, Li S, et al., 2017. Improved corrosion behaviour of electron beam melted Ti-6Al-4V alloy in phosphate buffered saline. Corrosion Science, 123:289-296.
[12]Bartolomeu F, Sampaio M, Carvalho O, et al., 2017. Tribological behavior of Ti6Al4V cellular structures produced by selective laser melting. Journal of the Mechanical Behavior of Biomedical Materials, 69:128-134.
[13]Brandl E, Heckenberger U, Holzinger V, et al., 2012. Additive manufactured AlSi10Mg samples using selective laser melting (SLM): microstructure, high cycle fatigue, and fracture behavior. Materials & Design, 34:159-169.
[14]Cabrini M, Lorenzi S, Pastore T, et al., 2016. Evaluation of corrosion resistance of Al-10Si-Mg alloy obtained by means of direct metal laser sintering. Journal of Materials Processing Technology, 231:326-335.
[15]Chen HY, Gu DD, 2016. Effect of metallurgical defect and phase transition on geometric accuracy and wear resistance of iron-based parts fabricated by selective laser melting. Journal of Materials Research, 31(10):1477-1490.
[16]Chen Y, Zhang JX, Dai NW, et al., 2017. Corrosion behaviour of selective laser melted Ti-TiB biocomposite in simulated body fluid. Electrochimica Acta, 232:89-97.
[17]Cherry JA, Davies HM, Mehmood S, et al., 2014. Investigation into the effect of process parameters on microstructural and physical properties of 316L stainless steel parts by selective laser melting. The International Journal of Advanced Manufacturing Technology, 76(5-8):869-879.
[18]Dai NW, Zhang LC, Zhang JX, et al., 2016a. Corrosion behavior of selective laser melted Ti-6Al-4V alloy in NaCl solution. Corrosion Science, 102:484-489.
[19]Dai NW, Zhang LC, Zhang JX, et al., 2016b. Distinction in corrosion resistance of selective laser melted Ti-6Al-4V alloy on different planes. Corrosion Science, 111:703-710.
[20]Ehtemam-Haghighi S, Prashanth KG, Attar H, et al., 2016. Evaluation of mechanical and wear properties of Ti-xNb-7Fe alloys designed for biomedical applications. Materials & Design, 111:592-599.
[21]Ehtemam-Haghighi S, Cao GH, Zhang LC, 2017. Nanoindentation study of mechanical properties of Ti based alloys with Fe and Ta additions. Journal of Alloys and Compounds, 692:892-897.
[22]El Kadiri H, Wang L, Horstemeyer MF, et al., 2008. Phase transformations in low-alloy steel laser deposits. Materials Science and Engineering: A, 494(1-2):10-20.
[23]Gu DD, 2012. Densification behavior, microstructure evolution, and wear performance of selective laser melting processed commercially pure titanium. Acta Materialia, 60(9):3849-3860.
[24]Gu DD, Shen YF, 2007. Balling phenomena during direct laser sintering of multi-component Cu-based metal powder. Journal of Alloys and Compounds, 432(1-2):163-166.
[25]Gu DD, Hong C, Meng GB, 2011a. Densification, microstructure, and wear property of in situ titanium nitride-reinforced titanium silicide matrix composites prepared by a novel selective laser melting process. Metallurgical and Materials Transactions A, 43(2):697-708.
[26]Gu DD, Hagedorn YC, Meiners W, et al., 2011b. Selective laser melting of in-situ TiC/Ti5Si3 composites with novel reinforcement architecture and elevated performance. Surface and Coatings Technology, 205(10):3285-3292.
[27]Gu DD, Meiners W, Wissenbach K, et al., 2012. Laser additive manufacturing of metallic components: materials, processes and mechanisms. International Materials Reviews, 57(3):133-164.
[28]Gu DD, Wang HQ, Dai DH, et al., 2015. Densification behavior, microstructure evolution, and wear property of TiC nanoparticle reinforced AlSi10Mg bulk-form nanocomposites prepared by selective laser melting. Journal of Laser Applications, 27(S1):S17003.
[29]Hedberg YS, Qian B, Shen Z, et al., 2014. In vitro biocompatibility of CoCrMo dental alloys fabricated by selective laser melting. Dental Materials, 30(5):525-534.
[30]Jägle EA, Choi PP, van Humbeeck J, et al., 2014. Precipitation and austenite reversion behavior of a maraging steel produced by selective laser melting. Journal of Materials Research, 29(17):2072-2079.
[31]Jia QB, Gu DD, 2014. Selective laser melting additive manufacturing of Inconel 718 superalloy parts: densification, microstructure and properties. Journal of Alloys and Compounds, 585:713-721.
[32]Johnson KL, 1985. Contact Mechanics. Cambridge University Press, Cambridge, UK.
[33]Kang N, 2016. Wear behavior and microstructure of hypereutectic Al-Si alloys prepared by selective laser melting. Applied Surface Science, 378:142-149.
[34]Kang N, Coddet P, Liao H, et al., 2016. Wear behavior and microstructure of hypereutectic Al-Si alloys prepared by selective laser melting. Applied Surface Science, 378: 142-149.
[35]Kempen K, Thijs L, Humbeeck JV, et al., 2012. Mechanical properties of AlSi10Mg produced by selective laser melting. Physics Procedia, 39:439-446.
[36]Koike M, Greer P, Owen K, et al., 2011. Evaluation of titanium alloys fabricated using rapid prototyping technologies-electron beam melting and laser beam melting. Materials, 4(12):1776-1792.
[37]Körner C, Bauereib A, Attar E, 2013. Fundamental consolidation mechanisms during selective beam melting of powders. Modelling and Simulation in Materials Science and Engineering, 21(8):085011.
[38]Kumar S, Kruth JP, 2008. Wear performance of SLS/SLM materials. Advanced Engineering Materials, 10(8):750-753.
[39]Leuders S, Thöne M, Riemer A, et al., 2013. On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: fatigue resistance and crack growth performance. International Journal of Fatigue, 48:300-307.
[40]Li XP, Kang CW, Huang H, et al., 2014. Selective laser melting of an Al86Ni6Y4.5Co2La1.5 metallic glass: processing, microstructure evolution and mechanical properties. Materials Science and Engineering: A, 606(2):370-379.
[41]Li YL, Gu DD, 2014. Parametric analysis of thermal behavior during selective laser melting additive manufacturing of aluminum alloy powder. Materials & Design, 63(2):856-867.
[42]Liu YJ, Li XP, Zhang LC, et al., 2015. Processing and properties of topologically optimised biomedical Ti-24Nb-4Zr-8Sn scaffolds manufactured by selective laser melting. Materials Science and Engineering: A, 642:268-278.
[43]Liu YJ, Li SJ, Wang HL, et al., 2016. Microstructure, defects and mechanical behavior of β-type titanium porous structures manufactured by electron beam melting and selective laser melting. Acta Materialia, 113:56-67.
[44]Liu YJ, Wang HL, Li SJ, et al., 2017. Compressive and fatigue behavior of beta-type titanium porous structures fabricated by electron beam melting. Acta Materialia, 126:58-66.
[45]Manfredi D, Calignano F, Krishnan M, et al., 2013. From powders to dense metal parts: characterization of a commercial AlSiMg alloy processed through direct metal laser sintering. Materials, 6(3):856-869.
[46]Prashanth KG, Debalina B, Wang Z, et al., 2014. Tribological and corrosion properties of Al–12Si produced by selective laser melting. Journal of Materials Research, 29(17):2044-2054.
[47]Prashanth KG, Shahabi HS, Attar H, et al., 2015. Production of high strength Al85Nd8Ni5Co2 alloy by selective laser melting. Additive Manufacturing, 6:1-5.
[48]Prashanth KG, Scudino S, Chaubey AK, et al., 2016. Processing of Al-12Si-TNM composites by selective laser melting and evaluation of compressive and wear properties. Journal of Materials Research, 31(1):55-65.
[49]Qiu C, Panwisawas C, Ward M, et al., 2015. On the role of melt flow into the surface structure and porosity development during selective laser melting. Acta Materialia, 96:72-79.
[50]Riemer A, Leuders S, Thone M, et al., 2014. On the fatigue crack growth behavior in 316L stainless steel manufactured by selective laser melting. Engineering Fracture Mechanics, 120(4):15-25.
[51]Rong T, Gu DD, Shi Q, et al., 2016. Surface & coatings technology effects of tailored gradient interface on wear properties of WC/Inconel 718 composites using selective laser melting. Surface & Coatings Technology, 307:418-427.
[52]Scudino S, Unterdorfer C, Prashanth KG, et al., 2015. Additive manufacturing of Cu-10Sn bronze. Materials Letters, 156:202-204.
[53]Simonelli M, Tuck C, Aboulkhair NT, et al., 2015. A study on the laser spatter and the oxidation reactions during selective laser melting of 316L stainless steel, Al-Si10-Mg, and Ti-6Al-4V. Metallurgical and Materials Transactions A, 46(9):3842-3851.
[54]Sun Y, Moroz A, Alrbaey K, 2013. Sliding wear characteristics and corrosion behaviour of selective laser melted 316L stainless steel. Journal of Materials Engineering and Performance, 23(2):518-526.
[55]Sun Z, Tan X, Shu BT, et al., 2016. Selective laser melting of stainless steel 316L with low porosity and high build rates. Materials & Design, 104:197-204.
[56]Thijs L, Verhaeghe F, Craeghs T, et al., 2010. A study of the microstructural evolution during selective laser melting of Ti-6Al-4V. Acta Materialia, 58(9):3303-3312.
[57]Thijs L, Kempen K, Kruth JP, et al., 2013. Fine-structured aluminium products with controllable texture by selective laser melting of pre-alloyed AlSi10Mg powder. Acta Materialia, 61(5):1809-1819.
[58]Uriondo A, Esperon-Miguez M, Perinpanayagam S, 2015. The present and future of additive manufacturing in the aerospace sector: a review of important aspects. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering, 229(11):2132-2147.
[59]van Beek A, 2006. Advanced Engineering Design. TU Delft, the Netherlands, p.87-136.
[60]Vrancken B, Thijs L, Kruth JP, et al., 2012. Heat treatment of Ti6Al4V produced by selective laser melting: microstructure and mechanical properties. Journal of Alloys and Compounds, 541:177-185.
[61]Vrancken B, Thijs L, Kruth JP, et al., 2014. Microstructure and mechanical properties of a novel β titanium metallic composite by selective laser melting. Acta Materialia, 68(15):150-158.
[62]Wang XQ, Chou K, 2017. Electron backscatter diffraction analysis of Inconel 718 parts fabricated by selective laser melting additive manufacturing. Journal of Materials, 69(2):402-408.
[63]Wu SQ, Lu YJ, Gan YL, et al., 2016. Microstructural evolution and microhardness of a selective-laser-melted Ti-6Al-4V alloy after post heat treatments. Journal of Alloys and Compounds, 672:643-652.
[64]Zhang B, Dembinski L, Coddet C, 2013. The study of the laser parameters and environment variables effect on mechanical properties of high compact parts elaborated by selective laser melting 316L powder. Materials Science and Engineering: A, 584(6):21-31.
[65]Zhang LC, Attar H, 2016. Selective laser melting of titanium alloys and titanium matrix composites for biomedical applications: a review. Advanced Engineering Materials, 18(4):463-475.
[66]Zhang LC, Klemm D, Eckert J, et al., 2011. Manufacture by selective laser melting and mechanical behavior of a biomedical Ti-24Nb-4Zr-8Sn alloy. Scripta Materialia, 65(1):21-24.
[67]Zheng L, Neville A, Gledhill A, et al., 2010. An experimental study of the corrosion behavior of nickel tungsten carbide in some water-glycol hydraulic fluids for subsea applications. Journal of Materials Engineering and Performance, 19(1):90-98.
[68]Zhou X, Liu X, Zhang D, et al., 2015. Balling phenomena in selective laser melted tungsten. Journal of Materials Processing Technology, 222:33-42.
[69]Zhu Y, Zou J, Chen X, et al., 2016a. Tribology of selective laser melting processed parts: stainless steel 316L under lubricated conditions. Wear, 350-351:46-55.
[70]Zhu Y, Chen X, Zou J, et al., 2016b. Sliding wear of selective laser melting processed Ti6Al4V under boundary lubrication conditions. Wear, 368-369:485-495.
[71]Zou J, Zhu Y, Pan M, et al., 2017. A study on cavitation erosion behavior of AlSi10Mg fabricated by selective laser melting (SLM). Wear, 376-377:496-506.
Open peer comments: Debate/Discuss/Question/Opinion
<1>