Affiliation(s): State Key Laboratory of Fluid Power and Mechatronic Systems, School of Mechanical Engineering, Zhejiang University, Hangzhou 310058, China
Zhaoyang LI, Wei TANG, Xinyuan WANG, Huxiu XU, Huayong YANG, Jun ZOU. PL-HLANet: a semi-supervised approach for tunnel boring machine disc cutter wear prediction[J]. Journal of Zhejiang University Science A,in press.Frontiers of Information Technology & Electronic Engineering,in press.https://doi.org/10.1631/jzus.A2500300
@article{title="PL-HLANet: a semi-supervised approach for tunnel boring machine disc cutter wear prediction", author="Zhaoyang LI, Wei TANG, Xinyuan WANG, Huxiu XU, Huayong YANG, Jun ZOU", journal="Journal of Zhejiang University Science A", year="in press", publisher="Zhejiang University Press & Springer", doi="https://doi.org/10.1631/jzus.A2500300" }
%0 Journal Article %T PL-HLANet: a semi-supervised approach for tunnel boring machine disc cutter wear prediction %A Zhaoyang LI %A Wei TANG %A Xinyuan WANG %A Huxiu XU %A Huayong YANG %A Jun ZOU %J Journal of Zhejiang University SCIENCE A %P %@ 1673-565X %D in press %I Zhejiang University Press & Springer doi="https://doi.org/10.1631/jzus.A2500300"
TY - JOUR T1 - PL-HLANet: a semi-supervised approach for tunnel boring machine disc cutter wear prediction A1 - Zhaoyang LI A1 - Wei TANG A1 - Xinyuan WANG A1 - Huxiu XU A1 - Huayong YANG A1 - Jun ZOU J0 - Journal of Zhejiang University Science A SP - EP - %@ 1673-565X Y1 - in press PB - Zhejiang University Press & Springer ER - doi="https://doi.org/10.1631/jzus.A2500300"
Abstract: Unanticipated wear of Tunnel Boring Machine (TBM) disc cutters is a critical factor causing project delays and cost overruns in tunneling engineering. Accurate, real-time prediction of the cutter's wear state is therefore essential for enabling predictive maintenance. Data-driven methods, particularly deep learning, have shown promise for this task, but their performance is constrained by the scarcity of high-quality labeled data in practical industrial settings. To address this challenge, we propose a novel, decoupled semi-supervised framework called PL-HLANet. The first component of this framework is a multi-view Pseudo-Labeling (PL) module, which mines high-confidence supervisory signals from massive unlabeled data by leveraging heterogeneous views derived from feature engineering and diverse model architectures; it is followed by a consistency check to ensure label quality. This process effectively augments the training set while correcting for sampling bias. Subsequently, a specialized Hierarchical Hybrid Attention Network (HLANet) is used to make predictions. The HLANet organically integrates a Temporal Convolutional Network (TCN) for local feature extraction, a Bidirectional Long Short-Term Memory (Bi-LSTM) network for capturing temporal dynamics, and a custom attention mechanism for focusing on critical information. Experiments on a real-world tunneling dataset show that PL-HLANet significantly outperforms both supervised and mainstream semi-supervised baselines, like Mean Teacher and FixMatch. The framework's effectiveness is further substantiated by validations of its architectural design and data-driven selection of hyperparameters. Moreover, PL-HLANet has a high inference speed, showcasing its practicality for real-world scenarios. Our work provides an effective solution for machining equipment monitoring in data-scarce industrial environments.
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