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Bio-Design and Manufacturing  2016 Vol.-1 No.-1 P.

http://doi.org/10.1631/bdm.2400259


A design strategy developed for long term stability of porous PEEK implants through the combined regulation of porous structure and in vivo mechanical stimulation


Author(s):  Yingjie Liu, Ling Wang,Jie Zhang, Shuguang Liu, Jibao Zheng, Jianfeng Kang, Enchun Dong, Changning Sun, Ruhan A, Chaozong Liu, Chuncheng Yang, Dichen Li

Affiliation(s):  State Key Laboratory for Manufacturing System Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi, China; more

Corresponding email(s):   menlwang@xjtu.edu.cn, dcli@xjtu.edu.cn

Key Words:  Porous PEEK implant, osteointegration, interface biomechanics, maxillofacial implants, Finite Element Analyses, FFF 3D printing


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Yingjie Liu , Ling Wang,Jie Zhang , Shuguang Liu , Jibao Zheng , Jianfeng Kang , Enchun Dong , Changning Sun , Ruhan A , Chaozong Liu , Chuncheng Yang, Dichen Li. A design strategy developed for long term stability of porous PEEK implants through the combined regulation of porous structure and in vivo mechanical stimulation[J]. Journal of Zhejiang University Science D, 2016, -1(-1): .

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publisher="Zhejiang University Press & Springer",
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A1 - Yingjie Liu
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A1 - Shuguang Liu
A1 - Jibao Zheng
A1 - Jianfeng Kang
A1 - Enchun Dong
A1 - Changning Sun
A1 - Ruhan A
A1 - Chaozong Liu
A1 - Chuncheng Yang
A1 - Dichen Li
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Abstract: 
The bioinert nature of PEEK material limits the widespread clinical application of PEEK implants. Although the porous structure is believed to improve the osseointegration performance of PEEK implants, it is hardly used due to the decreased mechanical properties. This study investigates the combined influence of the porous structure and the in vivo mechanical stimulation on implantation safety and bone growth based on the finite element analysis of the biomechanical behavior of the implantation system. It is shown that with the combined control of pore size and screw preloads, the porous PEEK implant can achieve good osseointegration while maintain a relatively high safety level. The optimal combination of pore size and the screw preload are derived. With the pore size of 600 μm and the preload of 0.05 N·m, the safety factor of the implant exceeds 2, and the predicted percentage of the effective bone growth area of the bone-implant interface reaches 97%. The PEEK implants were fabricated by FFF 3D printing technique for further clinical applications. The clinical outcomes demonstrated the better bone repair efficacy and long-term stability of the porous PEEK implants compared to the solid PEEK implants. Good osteointegration performance of the 3D printed porous PEEK implants was shown with the average BV/TV exceeding 40% 3 months after implantation. In conclusion, the 3D printed porous PEEK implants have great potential for clinical application with validated implantation safety and good osseointegration.

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