CLC number: TH137.523
On-line Access: 2024-08-27
Received: 2023-10-17
Revision Accepted: 2024-05-08
Crosschecked: 2018-05-09
Cited: 0
Clicked: 5237
Citations: Bibtex RefMan EndNote GB/T7714
Jun-hui Zhang, Di Wang, Bing Xu, Min-yao Gan, Min Pan, Hua-yong Yang. Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices[J]. Journal of Zhejiang University Science A, 2018, 19(6): 417-430.
@article{title="Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices",
author="Jun-hui Zhang, Di Wang, Bing Xu, Min-yao Gan, Min Pan, Hua-yong Yang",
journal="Journal of Zhejiang University Science A",
volume="19",
number="6",
pages="417-430",
year="2018",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A1700164"
}
%0 Journal Article
%T Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices
%A Jun-hui Zhang
%A Di Wang
%A Bing Xu
%A Min-yao Gan
%A Min Pan
%A Hua-yong Yang
%J Journal of Zhejiang University SCIENCE A
%V 19
%N 6
%P 417-430
%@ 1673-565X
%D 2018
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A1700164
TY - JOUR
T1 - Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices
A1 - Jun-hui Zhang
A1 - Di Wang
A1 - Bing Xu
A1 - Min-yao Gan
A1 - Min Pan
A1 - Hua-yong Yang
J0 - Journal of Zhejiang University Science A
VL - 19
IS - 6
SP - 417
EP - 430
%@ 1673-565X
Y1 - 2018
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A1700164
Abstract: The power of hydraulic piston engines is much affected by the on-off valves which control the fuel injection of the piston assembly. Therefore, the opening time of the seat valve used as the on-off valve is optimized by minimizing the axial flow forces on the spool. A damping sleeve with orifices is proposed to change the valve internal geometry. Experimental and numerical investigations of the flow forces acting on the spool with and without the proposed damping sleeve are carried out to identify the differences in the flow field and to minimize the forces’ effect. The simulated results fit the experimental results well. Both results show that the proposed damping sleeve affects the pressure distribution along the spool cone surface and the jet stream direction significantly. The effects of the orifice’s width, height, and relative sleeve installation positions on the flow field and cavitation are assessed using simulation methods. As a result of the flow field changing, the damping sleeve can reduce the flow forces significantly and even reverse the forces’ direction at the cost of a little flow loss. The opening time of the seat valve can be reduced by 31% to 0.67 ms by using the proposed damping sleeve.
[1]Amirante R, Vescovo GD, Lippolis A, 2006. Evaluation of the flow forces on an open centre directional control valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 47(13-14):1748-1760.
[2]Amirante R, Catalano LA, Poloni C, et al., 2014a. Fluid-dynamic design optimization of hydraulic proportional directional valves. Engineering Optimization, 46(10):1295-1314.
[3]Amirante R, Catalano LA, Tamburrano P, 2014b. The importance of a full 3D fluid dynamic analysis to evaluate the flow forces in a hydraulic directional proportional valve. Engineering Computations, 31(5):898-922.
[4]ANSYS, 2013a. ANSYS/Fluent: Theory Guide, Release 15.0. Swanson Analysis Systems Inc., Houston, USA.
[5]ANSYS, 2013b. ANSYS/Fluent: Users Guide, Release 15.0. Swanson Analysis Systems Inc., Houston, USA.
[6]Aung NZ, Yang QJ, Chen M, et al., 2014. CFD analysis of flow forces and energy loss characteristics in a flapper—nozzle pilot valve with different null clearances. Energy Conversion and Management, 83:284-295.
[7]Aung NZ, Peng JH, Li SJ, 2015. Reducing the steady flow force acting on the spool by using a simple jet-guiding groove. International Conference on Fluid Power and Mechatronics, p.289-294.
[8]Benzon D, Židonis A, Panagiotopoulos A, et al., 2015. Numerical investigation of the spear valve configuration on the performance of Pelton and Turgo turbine injectors and runners. Journal of Fluids Engineering, 137(11):111201.
[9]Bergada JM, Watton J, 2004. A direct solution for flowrate and force along a cone-seated poppet valve for laminar flow conditions. Proceedings of the Institution of Mechanical Engineers, Part I: Journal of Systems and Control Engineering, 218(3):197-210.
[10]Beune A, Kuerten JGM, van Heumen MPC, 2012. CFD analysis with fluid—structure interaction of opening high-pressure safety valves. Computers & Fluids, 64:108-116.
[11]Borghi M, Milani M, Paoluzzi R, 2000. Stationary axial flow force analysis on compensated spool valves. International Journal of Fluid Power, 1(1):17-25.
[12]Borghi M, Milani M, Paltrinieri F, 2004. The effect of flow forces compensating profile on the metering characteristics of a conical seat valve. SAE Commercial Vehicle Engineering Congress and Exhibition, 2004-01-2618.
[13]Chattopadhyay H, Kundu A, Saha BK, et al., 2012. Analysis of flow structure inside a spool type pressure regulating valve. Energy Conversion and Management, 53(1):196-204.
[14]Cheng M, Xu B, Zhang JH, et al., 2017. Valve-based compensation for controllability improvement of the energy-saving electrohydraulic flow matching system. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 18(6):430-442.
[15]Hu JB, Wu W, Wu MX, et al., 2014. Numerical investigation of the air–oil two-phase flow inside an oil-jet lubricated ball bearing. International Journal of Heat and Mass Transfer, 68:85-93.
[16]Ji C, Lin FY, Zou J, 2017. Experimental investigation of vortex-ring cavitation. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 18(7):545-552.
[17]Jin ZJ, Wei L, Chen LL, et al., 2013. Numerical simulation and structure improvement of double throttling in a high parameter pressure reducing valve. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 14(2):137-146.
[18]Johnston DN, Edge KA, Vaughan ND, 1991. Experimental investigation of flow and force characteristics of hydraulic poppet and disc valves. Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 205(3):161-171.
[19]Li K, Sadighi A, Sun ZX, 2014. Active motion control of a hydraulic free piston engine. IEEE/ASME Transactions on Mechatronics, 19(4):1148-1159.
[20]Li K, Zhang C, Sun ZX, 2015. Precise piston trajectory control for a free piston engine. Control Engineering Practice, 34:30-38.
[21]Li SJ, Aung NZ, Zhang SZ, et al., 2013. Experimental and numerical investigation of cavitation phenomenon in flapper–nozzle pilot stage of an electrohydraulic servo-valve. Computers & Fluids, 88:590-598.
[22]Martins NMC, Soares AK, Ramos HM, et al., 2016. CFD modeling of transient flow in pressurized pipes. Computers & Fluids, 126:129-140.
[23]Merritt HE, 1967. Hydraulic Control Systems. John Wiley & Sons, New York, USA, p.25-53.
[24]Reichert M, 2010. Development of High-response Piezo-servovalves for Improved Performance of Electrohydraulic Cylinder Drives. PhD Thesis, RWTH Aachen University, Aachen, Germany.
[25]Saha BK, Chattopadhyay H, Mandal PB, et al., 2014. Dynamic simulation of a pressure regulating and shut-off valve. Computers & Fluids, 101:233-240.
[26]Shojaeefard MH, Tahani M, Ehghaghi MB, et al., 2012. Numerical study of the effects of some geometric characteristics of a centrifugal pump impeller that pumps a viscous fluid. Computers & Fluids, 60:61-70.
[27]Simic M, Herakovic N, 2015. Reduction of the flow forces in a small hydraulic seat valve as alternative approach to improve the valve characteristics. Energy Conversion and Management, 89:708-718.
[28]Valdés JR, Rodríguez JM, Monge R, et al., 2014. Numerical simulation and experimental validation of the cavitating flow through a ball check valve. Energy Conversion and Management, 78:776-786.
[29]Wu W, Xiong Z, Hu JB, et al., 2015. Application of CFD to model oil-air flow in a grooved two-disc system. International Journal of Heat and Mass Transfer, 91:293-301.
[30]Yakhot V, Orszag SA, 1986. Renormalization group analysis of turbulence. I. Basic theory. Journal of Scientific Computing, 1(1):3-51.
[31]Zhang SL, Zhao ZF, Zhao CL, et al., 2016. Experimental study of hydraulic electronic unit injector in a hydraulic free piston engine. Applied Energy, 179:888-898.
Open peer comments: Debate/Discuss/Question/Opinion
<1>