Full Text:   <4168>

Summary:  <2370>

CLC number: TH137.523

On-line Access: 2024-08-27

Received: 2023-10-17

Revision Accepted: 2024-05-08

Crosschecked: 2018-05-09

Cited: 0

Clicked: 5237

Citations:  Bibtex RefMan EndNote GB/T7714

 ORCID:

Jun-hui Zhang

https://orcid.org/0000-0002-2603-2065

Bing Xu

https://orcid.org/0000-0003-0236-7896

-   Go to

Article info.
Open peer comments

Journal of Zhejiang University SCIENCE A 2018 Vol.19 No.6 P.417-430

http://doi.org/10.1631/jzus.A1700164


Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices


Author(s):  Jun-hui Zhang, Di Wang, Bing Xu, Min-yao Gan, Min Pan, Hua-yong Yang

Affiliation(s):  State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China; more

Corresponding email(s):   bxu@zju.edu.cn

Key Words:  Seat valve, Damping sleeve, Flow forces, Numerical investigation, Cavitation, Hydraulic piston engine


Share this article to: More |Next Article >>>

Jun-hui Zhang, Di Wang, Bing Xu, Min-yao Gan, Min Pan, Hua-yong Yang. Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices[J]. Journal of Zhejiang University Science A, 2018, 19(6): 417-430.

@article{title="Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices",
author="Jun-hui Zhang, Di Wang, Bing Xu, Min-yao Gan, Min Pan, Hua-yong Yang",
journal="Journal of Zhejiang University Science A",
volume="19",
number="6",
pages="417-430",
year="2018",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A1700164"
}

%0 Journal Article
%T Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices
%A Jun-hui Zhang
%A Di Wang
%A Bing Xu
%A Min-yao Gan
%A Min Pan
%A Hua-yong Yang
%J Journal of Zhejiang University SCIENCE A
%V 19
%N 6
%P 417-430
%@ 1673-565X
%D 2018
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A1700164

TY - JOUR
T1 - Experimental and numerical investigation of flow forces in a seat valve using a damping sleeve with orifices
A1 - Jun-hui Zhang
A1 - Di Wang
A1 - Bing Xu
A1 - Min-yao Gan
A1 - Min Pan
A1 - Hua-yong Yang
J0 - Journal of Zhejiang University Science A
VL - 19
IS - 6
SP - 417
EP - 430
%@ 1673-565X
Y1 - 2018
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A1700164


Abstract: 
The power of hydraulic piston engines is much affected by the on-off valves which control the fuel injection of the piston assembly. Therefore, the opening time of the seat valve used as the on-off valve is optimized by minimizing the axial flow forces on the spool. A damping sleeve with orifices is proposed to change the valve internal geometry. Experimental and numerical investigations of the flow forces acting on the spool with and without the proposed damping sleeve are carried out to identify the differences in the flow field and to minimize the forces’ effect. The simulated results fit the experimental results well. Both results show that the proposed damping sleeve affects the pressure distribution along the spool cone surface and the jet stream direction significantly. The effects of the orifice’s width, height, and relative sleeve installation positions on the flow field and cavitation are assessed using simulation methods. As a result of the flow field changing, the damping sleeve can reduce the flow forces significantly and even reverse the forces’ direction at the cost of a little flow loss. The opening time of the seat valve can be reduced by 31% to 0.67 ms by using the proposed damping sleeve.

使用带孔阻尼套的座阀液动力试验和数值研究

目的:液压自由活塞发动机性能受燃油喷射系统开关阀性能限制. 本文旨在对开关阀内部结构进行优化,降低液动力,从而提高阀的开启速度.
创新点: 1. 提出一种易于安装的带孔阻尼套结构,可以用于改变阀芯表面压力分布和油液射流角,从而降低液动力; 2. 建立数值仿真模型,分析阻尼套不同结构和安装参数对液动力和空化的影响.
方法: 1. 进行数值模拟,分析阀芯表面压力分布和内部流场分布,并通过实验验证方法有效性和模型准确性; 2. 对不同阻尼孔宽度、深度和相对位置下的阀芯液动力和流量损失情况进行对比和分析; 3. 对上述不同阻尼孔结构下阀内空化情况进行仿真和对比; 4. 建立燃油喷射系统试验台,验证阻尼套对提高阀开启速度的作用.
结论: 1. 提出的带孔阻尼套结构可以有效降低阀芯液动力. 2. 随阻尼孔的减小,其对液动力的改变作用和节流作用逐渐增强; 阻尼孔足够小时液动力反向并逐渐加强. 3. 阻尼套对油液的阻碍作用也会改变流场内的空化情况,但空化强度不一定随节流孔的变大而单调变强,其还受相对安装位置影响. 4. 带孔阻尼套可以有效降低阀的开启时间.

关键词:座阀;阻尼套;液动力;数值研究

Darkslateblue:Affiliate; Royal Blue:Author; Turquoise:Article

Reference

[1]Amirante R, Vescovo GD, Lippolis A, 2006. Evaluation of the flow forces on an open centre directional control valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 47(13-14):1748-1760.

[2]Amirante R, Catalano LA, Poloni C, et al., 2014a. Fluid-dynamic design optimization of hydraulic proportional directional valves. Engineering Optimization, 46(10):1295-1314.

[3]Amirante R, Catalano LA, Tamburrano P, 2014b. The importance of a full 3D fluid dynamic analysis to evaluate the flow forces in a hydraulic directional proportional valve. Engineering Computations, 31(5):898-922.

[4]ANSYS, 2013a. ANSYS/Fluent: Theory Guide, Release 15.0. Swanson Analysis Systems Inc., Houston, USA.

[5]ANSYS, 2013b. ANSYS/Fluent: Users Guide, Release 15.0. Swanson Analysis Systems Inc., Houston, USA.

[6]Aung NZ, Yang QJ, Chen M, et al., 2014. CFD analysis of flow forces and energy loss characteristics in a flapper—nozzle pilot valve with different null clearances. Energy Conversion and Management, 83:284-295.

[7]Aung NZ, Peng JH, Li SJ, 2015. Reducing the steady flow force acting on the spool by using a simple jet-guiding groove. International Conference on Fluid Power and Mechatronics, p.289-294.

[8]Benzon D, Židonis A, Panagiotopoulos A, et al., 2015. Numerical investigation of the spear valve configuration on the performance of Pelton and Turgo turbine injectors and runners. Journal of Fluids Engineering, 137(11):111201.

[9]Bergada JM, Watton J, 2004. A direct solution for flowrate and force along a cone-seated poppet valve for laminar flow conditions. Proceedings of the Institution of Mechanical Engineers, Part I: Journal of Systems and Control Engineering, 218(3):197-210.

[10]Beune A, Kuerten JGM, van Heumen MPC, 2012. CFD analysis with fluid—structure interaction of opening high-pressure safety valves. Computers & Fluids, 64:108-116.

[11]Borghi M, Milani M, Paoluzzi R, 2000. Stationary axial flow force analysis on compensated spool valves. International Journal of Fluid Power, 1(1):17-25.

[12]Borghi M, Milani M, Paltrinieri F, 2004. The effect of flow forces compensating profile on the metering characteristics of a conical seat valve. SAE Commercial Vehicle Engineering Congress and Exhibition, 2004-01-2618.

[13]Chattopadhyay H, Kundu A, Saha BK, et al., 2012. Analysis of flow structure inside a spool type pressure regulating valve. Energy Conversion and Management, 53(1):196-204.

[14]Cheng M, Xu B, Zhang JH, et al., 2017. Valve-based compensation for controllability improvement of the energy-saving electrohydraulic flow matching system. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 18(6):430-442.

[15]Hu JB, Wu W, Wu MX, et al., 2014. Numerical investigation of the air–oil two-phase flow inside an oil-jet lubricated ball bearing. International Journal of Heat and Mass Transfer, 68:85-93.

[16]Ji C, Lin FY, Zou J, 2017. Experimental investigation of vortex-ring cavitation. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 18(7):545-552.

[17]Jin ZJ, Wei L, Chen LL, et al., 2013. Numerical simulation and structure improvement of double throttling in a high parameter pressure reducing valve. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 14(2):137-146.

[18]Johnston DN, Edge KA, Vaughan ND, 1991. Experimental investigation of flow and force characteristics of hydraulic poppet and disc valves. Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 205(3):161-171.

[19]Li K, Sadighi A, Sun ZX, 2014. Active motion control of a hydraulic free piston engine. IEEE/ASME Transactions on Mechatronics, 19(4):1148-1159.

[20]Li K, Zhang C, Sun ZX, 2015. Precise piston trajectory control for a free piston engine. Control Engineering Practice, 34:30-38.

[21]Li SJ, Aung NZ, Zhang SZ, et al., 2013. Experimental and numerical investigation of cavitation phenomenon in flapper–nozzle pilot stage of an electrohydraulic servo-valve. Computers & Fluids, 88:590-598.

[22]Martins NMC, Soares AK, Ramos HM, et al., 2016. CFD modeling of transient flow in pressurized pipes. Computers & Fluids, 126:129-140.

[23]Merritt HE, 1967. Hydraulic Control Systems. John Wiley & Sons, New York, USA, p.25-53.

[24]Reichert M, 2010. Development of High-response Piezo-servovalves for Improved Performance of Electrohydraulic Cylinder Drives. PhD Thesis, RWTH Aachen University, Aachen, Germany.

[25]Saha BK, Chattopadhyay H, Mandal PB, et al., 2014. Dynamic simulation of a pressure regulating and shut-off valve. Computers & Fluids, 101:233-240.

[26]Shojaeefard MH, Tahani M, Ehghaghi MB, et al., 2012. Numerical study of the effects of some geometric characteristics of a centrifugal pump impeller that pumps a viscous fluid. Computers & Fluids, 60:61-70.

[27]Simic M, Herakovic N, 2015. Reduction of the flow forces in a small hydraulic seat valve as alternative approach to improve the valve characteristics. Energy Conversion and Management, 89:708-718.

[28]Valdés JR, Rodríguez JM, Monge R, et al., 2014. Numerical simulation and experimental validation of the cavitating flow through a ball check valve. Energy Conversion and Management, 78:776-786.

[29]Wu W, Xiong Z, Hu JB, et al., 2015. Application of CFD to model oil-air flow in a grooved two-disc system. International Journal of Heat and Mass Transfer, 91:293-301.

[30]Yakhot V, Orszag SA, 1986. Renormalization group analysis of turbulence. I. Basic theory. Journal of Scientific Computing, 1(1):3-51.

[31]Zhang SL, Zhao ZF, Zhao CL, et al., 2016. Experimental study of hydraulic electronic unit injector in a hydraulic free piston engine. Applied Energy, 179:888-898.

Open peer comments: Debate/Discuss/Question/Opinion

<1>

Please provide your name, email address and a comment





Journal of Zhejiang University-SCIENCE, 38 Zheda Road, Hangzhou 310027, China
Tel: +86-571-87952783; E-mail: cjzhang@zju.edu.cn
Copyright © 2000 - 2024 Journal of Zhejiang University-SCIENCE