Journal of Zhejiang University SCIENCE A 2026 Vol.27 No.4 P.437-452

http://doi.org/10.1631/jzus.A2500049


Thermal anti-cracking safety control for concrete dams


Author(s):  Qixiang FAN, Zeyu NING, Peng LIN, Wenfu CHEN, Guo LI

Affiliation(s):  1. China Huaneng Group Co., Ltd., Beijing 100031, China more

Corresponding email(s):   qx_fan@chng.com.cn

Key Words:  Concrete dam, Thermal anti-cracking safety, Intelligent cooling control, Hydraulic concrete


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Qixiang FAN, Zeyu NING, Peng LIN, Wenfu CHEN, Guo LI. Thermal anti-cracking safety control for concrete dams[J]. Journal of Zhejiang University Science A, 2026, 27(4): 437-452.

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publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A2500049"
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Abstract: 
Thermal cracking is an inevitable phenomenon in concrete dam construction. In this study, we develop a set of control technologies for concrete dam construction that mitigates thermal cracking. The key technological innovations include: (1) material production technology that improves the crack resistance of hydraulic concrete; (2) progress-temperature-behavior coupling control with the time interval as the key variable; (3) spatiotemporal temperature closed-loop intelligent control with pipe cooling as the core; (4) thermal anti-cracking safety systematic control based on five factors (homogeneity, continuity, proportionality, integrity, and durability (HCPID)); (5) an intelligent construction management and control platform based on dynamic perception, analysis, and control. A comprehensive technical system for thermal anti-cracking safety control in concrete dams is established, with concrete quality functioning as the basis, construction process as the timeline, temperature control technology as the core driver, and the intelligent management and control platform functioning as a tool. The developed technologies were implemented in the construction of the Xiluodu, Wudongde, and Baihetan concrete dams in China. Subsequently, thermal cracking was not observed in post-construction investigations. Our results provide a reference for the design and construction of similar projects.

混凝土坝抗裂安全控制方法研究

作者:樊启祥1,3,宁泽宇2,4,林鹏2,5,陈文夫3,李果1,3
机构:1中国华能集团有限公司,中国北京,100031;2清华大学,水利水电工程系,中国北京,100084;3中国三峡集团有限公司,中国武汉,430010;4中国华能集团清洁能源技术研究院有限公司,中国北京,102209;5清华四川能源互联网研究院,中国成都,610213
目的:"无坝不裂"难题一直困扰着水工结构的设计、施工与运行。本文旨在探讨混凝土坝抗裂安全控制过程中需要采用的关键技术及管理方法,形成混凝土坝抗裂安全控制成套方法与技术体系,以提高混凝土坝的施工质量。
创新点:1.建立以建设无温度裂缝大坝为目标,以混凝土品质为基础、进度为主线、制冷混凝土+智能通水+全面养护保温等全方位温控技术为核心的混凝土抗裂安全综合控制措施;2.形成中低热水泥混凝土制备、以间歇期为控制要素的进度-性态-温度耦合仿真分析、以通水冷却为核心的智能温控、全坝全过程数字化管控等成套关键技术体系;3.提出以均匀性、连续性、均衡性、完整性和耐久性为核心的混凝土筑坝管理要素。
方法:1.基于"感知、分析、控制"闭环理论研发以智能通水为代表的成套温控防裂系统;2.通过材料试验,确定中低热水工混凝土制备方法;3.通过理论推导,揭示抗裂安全控制的核心是要控制大坝的时空温度演化过程。
结论:1.提高混凝土抗裂性能、合理规划施工进度、开展全过程精细化智能温控是解决无坝不裂难题的重要技术手段。2.关键技术包括中低热水工混凝土制备、无盖重固结灌浆、进度-温度-性态耦合仿真、全过程全面智能温控等。3.均匀性、连续性、均衡性、完整性和耐久性是实现工程进度、质量、安全等目标的核心管理因素。4.研究成果已在溪洛渡、乌东德、白鹤滩等地成功应用,并推广到TB、NY等大坝,为类似工程的抗裂安全设计和施工管理提供参考。

关键词:混凝土坝;温控防裂;智能通水;水工混凝土

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On-line Access: 2026-04-18

Received: 2025-02-19

Revision Accepted: 2025-08-15

Crosschecked: 2026-04-20

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