Journal of Zhejiang University SCIENCE A 2026 Vol.27 No.4 P.384-399

http://doi.org/10.1631/jzus.A2500194


Effect of laminar plasma quenching technology on the anti-wear and anti-fatigue properties of two types of U75V rail welded joints


Author(s):  Jingmang XU, Hui ZHU, Wenfeng GAO, Taoshuo BAI, Jian YANG, Kai WANG, Yao QIAN, Ping WANG

Affiliation(s):  1. MOE Key Laboratory of High-speed Railway Engineering, Southwest Jiaotong University, Chengdu 610031, China more

Corresponding email(s):   mang080887@163.com, wangkai@nus.edu.sg

Key Words:  Laminar plasma quenching (LPQ) technology, Rail welded joints, Rolling contact fatigue (RCF), Wear


Jingmang XU, Hui ZHU, Wenfeng GAO, Taoshuo BAI, Jian YANG, Kai WANG, Yao QIAN, Ping WANG. Effect of laminar plasma quenching technology on the anti-wear and anti-fatigue properties of two types of U75V rail welded joints[J]. Journal of Zhejiang University Science A, 2026, 27(4): 384-399.

@article{title="Effect of laminar plasma quenching technology on the anti-wear and anti-fatigue properties of two types of U75V rail welded joints",
author="Jingmang XU, Hui ZHU, Wenfeng GAO, Taoshuo BAI, Jian YANG, Kai WANG, Yao QIAN, Ping WANG",
journal="Journal of Zhejiang University Science A",
volume="27",
number="4",
pages="384-399",
year="2026",
publisher="Zhejiang University Press & Springer",
doi="10.1631/jzus.A2500194"
}

%0 Journal Article
%T Effect of laminar plasma quenching technology on the anti-wear and anti-fatigue properties of two types of U75V rail welded joints
%A Jingmang XU
%A Hui ZHU
%A Wenfeng GAO
%A Taoshuo BAI
%A Jian YANG
%A Kai WANG
%A Yao QIAN
%A Ping WANG
%J Journal of Zhejiang University SCIENCE A
%V 27
%N 4
%P 384-399
%@ 1673-565X
%D 2026
%I Zhejiang University Press & Springer
%DOI 10.1631/jzus.A2500194

TY - JOUR
T1 - Effect of laminar plasma quenching technology on the anti-wear and anti-fatigue properties of two types of U75V rail welded joints
A1 - Jingmang XU
A1 - Hui ZHU
A1 - Wenfeng GAO
A1 - Taoshuo BAI
A1 - Jian YANG
A1 - Kai WANG
A1 - Yao QIAN
A1 - Ping WANG
J0 - Journal of Zhejiang University Science A
VL - 27
IS - 4
SP - 384
EP - 399
%@ 1673-565X
Y1 - 2026
PB - Zhejiang University Press & Springer
ER -
DOI - 10.1631/jzus.A2500194


Abstract: 
The performance of rail welded joints significantly affects the safety of railways. In this study, we compare the fatigue damage of U75V thermite welded joints (TWJs) and flash-butt welded joints (FWJs), and subsequently explore the effect of laminar plasma quenching (LPQ) on the anti-wear and anti-fatigue properties of these two types of joints. The results indicate that LPQ reduced the wear of the FWJs by 78%–85%. Crack propagation in quenched thermite welded joints (QTJs) is observed to be controlled by the subsurface defect-initiated crack (SDIC) mechanism, whereas the crack propagation in quenched flash-butt welded joints (QFJs) involves two mechanisms: surface-originated fatigue crack (SOFC) and SDIC. Elemental fluctuations and changes in dislocation density account for the differences in wear mechanisms and fatigue damage between these two forms of quenched welded joints.

层流等离子淬火技术对两种U75V钢轨焊接接头抗磨损和抗疲劳性能的影响

作者:徐井芒1,2,朱辉1,2,高文峰1,2,白涛硕1,2,杨健1,2,王凯3,钱瑶1,2,王平1,2
机构:1西南交通大学,高速铁路线路工程教育部重点实验室,中国成都,610031;2西南交通大学,土木工程学院,中国成都,610031;3新加坡国立大学,设计与工程学院,新加坡,117356
目的:探究层流等离子体淬火(LPQ)技术对U75V铝热焊接头与闪光对焊接头的强化效果,旨在提升其抗磨损与抗疲劳性能,进而延长其服役寿命。
创新点:本研究首次将LPQ技术应用于U75V钢轨铝热焊与闪光对焊接头,并通过双盘试验对比分析,阐明经过LPQ处理后不同焊接接头的摩擦学行为与损伤特性。
方法:1.对两种钢轨焊接接头的硬度与微观组织进行分析;2.对两种接头试样进行LPQ处理,并利用双盘试验机对比处理前后试样的抗磨损和抗疲劳性能;3.结合扫描电子显微镜、能谱分析及电子背散射衍射等技术,对淬火区的元素分布与晶体结构进行表征,进而阐明其磨损机制与损伤差异。
结论:1.LPQ处理显著提升了闪光焊接头的耐磨性,但铝热焊接头因内部存在缺陷反而加剧磨损;2.经过LPQ处理后,两种钢轨焊接接头的裂纹发展得到抑制,但其扩展机制表现出明显差异;3.淬火闪光焊接头过渡区的裂纹内存在氧化腐蚀,且元素分析表明Fe、O波动与氧化层剥落有关;4.大角度晶界分布与位错密度的差异共同解释了热影响区损伤比焊缝区严重、淬火铝热焊接头整体损伤比淬火闪光焊接头严重的规律。

关键词:层流等离子体淬火技术;钢轨焊接接头;滚动接触疲劳;磨损

Darkslateblue:Affiliate; Royal Blue:Author; Turquoise:Article

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Full Text:   <1606>

Summary:  <99>

Suppl. Mater.: 

CLC number: 

On-line Access: 2026-04-18

Received: 2025-05-15

Revision Accepted: 2025-11-07

Crosschecked: 2026-04-20

Cited: 0

Clicked: 860

Citations:  Bibtex RefMan EndNote GB/T7714

 ORCID:

Jingmang XU

https://orcid.org/0000-0003-3240-8652

Hui ZHU

https://orcid.org/0009-0005-8498-803X

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